In the world of prevalence,rotor/stator mixers have been a revolutioniser in mixing technology, divulging vigorous omnifarious radical and centroidal flow patterns and intensified shear.
Hindu Engineers mixing action accomplishes the efficacy of our customers with the assortment of processing objectives including homogenization, emulsification, powder wet-out and de-agglomeration. Homogenization is a process by which fine fat droplets go through dispersion in another liquid which is not soluble or miscible. This is executed with the help a Homogenizer.
A homogenizer is a piece of laboratory or industrial equipment used for the homogenization of omnifarious material, such as creams, ointments, sauces, flavoring, emulsions and pharmaceutical suspensions.
This requires a globule or a droplet size in the range of 2-5 microns. The homogenizer generates exceptionally high shear rates which educe materials into the work-head to mix with intensification. Than the centrifugal forces stimulates the material to the periphery of the work-head and subject them to mechanical shear in the precision gap between the motor and stator.
This is followed by intensified hydraulic shear, as the product is forced to the stator screen with the high velocity and circulated back into the mix. The homogenizer increases throughput and reduces time efficiency. Fresh material is continually drawn into the work-head, progressively reduces globule and quickly resulting in a homogeneous uniform product.
In line mixers are impeccably efficient and are rapid in operation. They are capable of reducing mixing times by up to 90%.In Line mixer can be altered with the use of rapid interchangeable work-heads. This allows any machines to mix, emulsify, homogenize, solubilize, disperse and atomize solids.
In Line mixer are to expose to the action or effect of air to cause air to circulate through the rotor blades. This makes the In Line mixer Aeration free. The material is self driven towards the work-heads with the help of a centrifugal force. This makes the In Line mixer self pumping. When the material is being pumped the material do not by passes through any subject, this makes the process to proceed effortlessly. This makes the In Line mixer a no bypassing mixer.
The interchangeable workheadsis the astonishing property of the In Line mixer. Its sanitary construction makes it reliable to the efficacy of our customers. More features In Line mixer do possesses like: easy Maintenance, Lower Power requirements, Creates stable emulsion and suspension, Reduces particle size, Rapidly dissolves solids, Accelerates reactions.
Pharmaceutical mixing processes involves a large number of liquid blending operations, with methods ranging from simple method blending to heat transfer challenges, to gum and stabilizer dispersions, to complex emulsion creation. Their sanitary design accumulates tough hygienic and safety standards. The mixing expertise understands common ingredients and APIs allows us to offer solution that improves production with effective mixing.
Pharmaceutical mixing involves Oral suspension, Saline solutions, Antacids, Cough syrups, Nutraceuticals, Solid dose coating, Gel caps Therapeutic creams and lotions. Pharmaceutical mixer consumes 50% less power consumption, increases higher flow rates by 600%, increases tip speed by 20%, and constitutes 6 times more throughput than conventional mixers.
Pharmaceutical processing solved common problems faced by the mixer in the bygone years like slow batch times, lumps, clumps, clogged strainers, inconsistent powder incorporation, batch to batch inconsistencies any many more.
Emulsion mixers are to create a stable emulsion is by obtaining the finest possible droplet size. The more shear energy introduced to the mix the smaller the suspended droplet will become. Emulsions are the part of two phase systems of matter which are interchangeably used.
Emulsion should be used when both the phases, dispersed and continuous, are liquids. Emulsion contains both a dispersed phase and a continuous phase, with the boundary between the phases called interface.
Emulsion tends to have cloudy appearance because the many phase interfaces scatter light as it passes through the emulsion. An emulsifier is a substance that stabilizes an emulsion by increasing its kinetic stability.
One class of emulsifier is known as surface active agents or surfactants. Emulsifiers are compounds that typically have a polar or hydrophilic part and a non polar part. There are different emulsifiers one can find according to the job.